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The Best TIG Torch: Your Guide to A More Efficient Weld

TIG torches have innovated the welding industry to make things convenient and practical. TIG stands for inert tungsten gas. It is the type of substance that the flame spouts out to weld different joints and materials.

With that said, the best TIG torch should be able to handle the output of this gas safely and efficiently. Moreover, the torch must be paired well with a good quality hose to bring out its full potential. Stick around as we discuss the factors and what to look for when buying a TIG torch!

Picture
WeldingCity TIG Welding Torch Head Body WP-17F SR-17F (Flex Head)...
Blue Demon 150 Amp air cooled TIG torch, GTAW
Best Pick
CK TL26-12-RSF FX Torch Pkg 200 Amp Flex 12-1/2' 1 Piece...
Thermal Arc W4013802 17V TIG Torch for Fabricator 141i and 181i...
200 Amp TIG Torch/Arc/Stick DC Inverter Welder Dual Voltage IGBT...
Flexibility
Great
Average
Excellent
Average
Great
Hose length
No hose
10 feet
12.5 feet
12.5 feet
13 feet
Ampere
150 amp
90 amp
200 amp
150 amp
200 amp
Most Unique Feature
Flexible head for different angles
Lightweight and straightforward on/off mechanics
Superflex innovation
Specialized for fabricator 141i and 181i welders
Complete set with welding machine and electrode holders
Rating
4.5
4.4
4.9
4.7
4.8
Picture
WeldingCity TIG Welding Torch Head Body WP-17F SR-17F (Flex Head)...
Flexibility
Great
Hose length
No hose
Ampere
150 amp
Most Unique Feature
Flexible head for different angles
Rating
4.5
Picture
Blue Demon 150 Amp air cooled TIG torch, GTAW
Flexibility
Average
Hose length
10 feet
Ampere
90 amp
Most Unique Feature
Lightweight and straightforward on/off mechanics
Rating
4.4
Best Pick
Picture
CK TL26-12-RSF FX Torch Pkg 200 Amp Flex 12-1/2' 1 Piece...
Flexibility
Excellent
Hose length
12.5 feet
Ampere
200 amp
Most Unique Feature
Superflex innovation
Rating
4.9
Picture
Thermal Arc W4013802 17V TIG Torch for Fabricator 141i and 181i...
Flexibility
Average
Hose length
12.5 feet
Ampere
150 amp
Most Unique Feature
Specialized for fabricator 141i and 181i welders
Rating
4.7
Picture
200 Amp TIG Torch/Arc/Stick DC Inverter Welder Dual Voltage IGBT...
Flexibility
Great
Hose length
13 feet
Ampere
200 amp
Most Unique Feature
Complete set with welding machine and electrode holders
Rating
4.8

Last update on 2019-12-08 at 01:37 PST - Details

What’s a TIG?

The Best TIG Torch: Your Guide to A More Efficient Weld

Earlier, we quickly mentioned about the inert tungsten gas. Before discussing this kind of application, it’s important that we’re aware of how welding works. Firstly, welding works by melting both the filler material and the work material.

The work stuff is the project you’re working on, meaning it’s the recipient of the weld. On the other hand, the filler material, often called as the welding rod, is the stuff that you use to weld joints together. Often, you can call this material as an electrode. For more welding tips, see Cromweld by Gregory.

Stick welding

With this fundamental principle, welding has numerous variations. It all depends on the technique and strategy applied towards both the filler and work materials. For example, there’s this type called as the shielded metal arc welding.

It is by far the most essential and shared type of welding there is. It makes use of a consumable electrode which acts as the filler material. This electrode is typically a light and grayish stick that resembles Chinese incense sticks. That is why it’s casually labeled as stick welding as well.

The electrode, being a conductor of electricity, is just attached to the welding machine’s clamp. So instead of a torch, you’re working with a clamp that has an electrode. Upon contact with metal objects, this will immediately spark the wire, causing it to weld.

The Best TIG Torch: Your Guide to A More Efficient Weld

This application is probably the most famous because of its relative ease and convenience. Mastering the stick welding is arguably the easiest, and you can use it for so many applications. Examples are primary metalworks, pipe repairs, and steel joinery.

TIG welding

Now with the TIG welding, the primary difference is the use of the electrode. If the stick welding makes use of a consumable electrode, the TIG doesn’t. Instead, it uses a non-consumable electrode which is applied using the TIG torch.

So, how does this non-consumable electrode work? It uses the principles of plasma. The electrode, in this case, is not the filler material. Instead, it is built inside the torch and acts as a means to generate plasma. The filler material here is usually lead.

Simply put, you place the lead towards the welding area, then the electricity runs through the electrode inside the torch. It creates a plasma which reacts with the lead. An inert shielding gas protects the wire. It prevents it from oxidizing once released, which makes it non-consumable.

The Best TIG Torch: Your Guide to A More Efficient Weld

TIG welding may sound complicated, and in fact, it can be. That is why it’s not as famous as the stick welding or the gas arc welding. The latter is similar to stick welding, except it uses a wired electrode and torch instead of just a stick.

The best applications of TIG is when you’re working with delicate materials. Metals such as aluminum, magnesium, copper, and stainless steel are all best welded with a TIG torch. It is because of its thin and fragile nature will pose problems for the more traditional stick welding method.

With that said, remember that the TIG may be the most complicated option to master. It is because it makes use of plasma and advanced technology. Still, it’s arguably the most accurate and clean way to weld any metal. Thus, it’s still worth a shot!

Things to Consider Before Buying

Before we head on to the product list, let’s learn some of the key areas to look at when buying a TIG torch. Remember, using TIG for welding can be tricky, in particular for non-professionals. Thus, it’s important to do proper research on the products first.

Flexibility

Flexibility is one of the main factors to consider. When you’re welding anything, it can be a problem if you’re dealing with tight angles. These aspects are difficult for other welding types like the stick and gas ones.

However, the right TIG torch can get the job done. If your torch has enough flexibility, then it will be a lot efficient and versatile to use. Just remember that it should be strong as well.

The Best TIG Torch: Your Guide to A More Efficient Weld

Durability

Speaking of durability, a TIG torch that handles plasma is bound to get a lot of wear and tear. To ensure that you’re going to make a long-term investment, check the material. Good TIG torches must come with high-quality metals. One of the best ones that you should look into is brass TIG torches.

Besides the material of the light, check for the durability of the hose and its fittings. Are the fittings fail-safe? Do they use sturdy material even in the fittings? Also, test the material of the tube and see if there are any leaking issues.

Range

The range is another thing to consider because it can significantly affect how you work. When talking about range, we focus on the length of the hose. Depending on how you’ll use your welding machine, the hose can be as long as 12 feet or shorter than 10 feet.

Remember, tube length does not equate to flexibility. Go back to the material used in the hose to gauge how good the range of the torch is.

Comfortability

Last but not the least; your TIG torch must be comfortable. You may have a top-notch TIG torch, but if it doesn’t suit your preferences, you will have a hard time mastering it. It’s vital to get a good feel with the torch first. Check how it’s constructed and how it fits in your hands.

The weight is a key factor here. Be sure that the weight is light enough for you to maneuver even at the hardest angles. It’s also good to look for ergonomic features that some manufacturers use in their TIG torches.

Finally, check the operation of the tool. Some TIG torches can be quite hard to use. Others, on the other hand, have more friendly mechanics that will let you master this welding machine a lot faster. Some companies also have add-ons in their product, so consider purchasing those for added functionality and convenience.

The Best TIG Torch: Your Guide to A More Efficient Weld

Our Top 5 Picks

Welding City opens up our list with its TIG welding torch. It has a top-notch welding innovation. That's why the company does an excellent job designing the light. Particularly, this product’s flexibility is its main calling card.

The TIG torch’s head and body are flexible enough to maneuver when you’re using it. It runs at 150 amp and is also air-cooled for maximum efficiency and prolong shelf life. If you want a straightforward product that does the fundamental things right, this one could be for you.

We like

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    Very versatile
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    The TIG welding torch’s flexibility makes it optimal to use for a wide variety of welding tasks
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    It is interchangeable with any TIG torch that is manufactured by Welding City
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    The handle has an ergonomic design which gives you a lot more control when using
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    It also pairs well with its flexible head
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    The flexibility of it also lets you use the torch at steep angles
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    Very cost-effective
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    Very affordable despite its high-quality performance

We do not like

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    It should have a clearer guide on how far you can flex the torch
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    It can break if you instantly take it too far, so be careful
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    Although the body is flexible, the head still has its limitations

Blue Demon introduces its welding torch with an add on. BlueArc comes with an inverter that makes your life easier since it makes the project a lot more versatile. The measurements of Blue Demon’s product is also good, coming in at 10 feet long.

This TIG torch also has a flexible hose that has a lightweight material. It makes angling the light a lot easier and safer. Finally, this inverted style welding torch operates at 90 amp which is well above average for most projects.

We like

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    Inverted style welding machine gives you versatility
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    It can help you with dozens of projects ranging from automotive to mechanical work
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    Very easy to use
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    The TIG torch is simple to operate and quick to turn off
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    It’s also lightweight weighing at just three pounds
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    Suitable dimensions help you work in wide spaces
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    Since it’s flexible and measures at 10 feet, you won’t have problems moving this torch around should you be working on a bigger project

We do not like

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    The gas hose can wear down over time
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    Other than the hose, everything else is durable
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    Try to pay attention to prevent damage to the tube by storing it properly
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    Doesn’t have top-notch flexibility compared to other products

CK Worldwide boasts its TIG torch with a sleek red finish on the tube. This product is labeled as a Superflex product because it’s extremely flexible, but at the same time, it does not suffer durability issues.

CK Worldwide engineered this TIG torch to run at 200 amps, the highest so far in our list. It’s a light but durable product that you can use in large-scale projects. However, you can also use this for lighter ones. No doubt, however, that this TIG torch is best for industrial purposes.

We like

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    Brass head gives it a sturdy build
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    Usually, the heads come with copper materials. However, with the brass material, you’re guaranteed a heavy duty torch
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    The brass material eliminates any potential seizing or galling of threads. It also prevents slippage
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    Fail-safe hose fittings and top-notch protection
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    The fittings of this hose do not use wire ties
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    The material boasts a silicon rubber mixture that prevents any leakage
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    Convenient and safe to use
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    It’s very ergonomic despite its 200-ampere capacity. It doesn’t get too hot to handle when filling and remains very flexible

We do not like

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    It could be a little heavy to use compared to other products listed here
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    You’ll need extra effort to control the power if you’re going to use this for a small project

Thermal Arc’s TIG torch is quite different compared to the first three that we reviewed because of its function. Unlike the others, Thermal Arc constructed its TIG torch to be a specialized product for a particular line of welding machine.

With that said, this TIG torch is designed to fit into 141i fabricators and 181i welders. It doesn’t limit its capacity by much, given that those two are pretty standard. With the fabricator and multi-process welder, you’ll get a high-performance TIG torch that has a lot of range and accessories to boot!

We like

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    Comes with 13-foot leads
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    That gives you a lot more load when using this TIG torch
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    Comes with a standard 50mm gas valve dines connector
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    Its accessory kit gives you a lot more options to work with
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    The package includes one tungsten (throated), two collets, one collet body, and three alumina nozzles
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    Well-built TIG torch and hose
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    17V style TIG torch that has a nifty 8-pin remote amperage control along with a 12.5 feet gas hose

We do not like

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    It’s not for people who don’t have the said multi-process welder and fabricator
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    It can be a bit heavy to use because of the product's big frame

The TIG torch of Amico comes last on our list, and it also comes as the most complete. If you’re just looking for a nice TIG torch, then the other four products might be for you. However, if you’re looking to buy a complete welding set that’s high quality, Amico has got you covered.

The TIG torch alone runs at a stable 200 amps. However, you’ll also get the very machine itself. Along with it, it also has an electrode holder, cables, work clamps, and other add ons. This powerful welder can help you get the job done in almost everything. From automotive work down to the tiniest projects, it’s versatile enough to make it a great investment.

We like

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    Well-built equipment that can you can use for industrial purposes
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    The high TIG torch can weld various materials such as copper, alloy steel, chrome, and cast iron
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    Comes with a 13-foot cable that gives you a lot of room to operate it
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    Innovated to reduce weld splatter
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    The top-notch torch controls the output more for a flawless finish that reduces cleaning
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    The platform used with the TIG torch has good arc quality, voltage supply, duty cycle for the most efficient performance

We do not like

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    It can be confusing to set up because it doesn’t have any manual
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    Can be a bit expensive especially if you’re not a beginner in welding

The Verdict

Now that we covered all five of the products, it’s time to decide who takes home the best TIG torch award. When dealing with TIG torches, we have to take note that it has to be durable, flexible, and safe to use.

Taking these three factors into mind, we’ll award the CK Worldwide’s FX torch for its prowess in delivering high-quality weld. There’s little flaw with this product. It might be a little heavy than normal, but the efficiency and innovation that its torch and hose boasts is the best. If you don’t have a welding machine, it’s also good to consider Amico’s 200 amp torch as a starting point.

Remember, always choose safety over price. It’s better to have a quality product that keeps you safe than a cheap one that can burn you and your project. Good luck and don’t forget to share us your thoughts below!

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