How to Search and Find the Best Bench Grinders

Bench grinders often get overlooked when it comes to useful power tools to own. That is kind of strange because they actually have a lot more uses than the usual power tools that people own like circular saws and reciprocating saws. A bench grinder can do so many things with a piece of metal. It can polish, shape, clean, grind and sharpen. Without a doubt the best bench grinders are an incredibly important and versatile power tool to have in your workshop.

Top Rated Bench Grinder Models

Here is a quick look at some of the best bench grinder models you can buy. We will take a much more detailed look at these models after the buying guide.

Picture
Baldor 662R 6-Inch 1/3-Horsepower Industrial Duty Big Red...
Best Pick
DEWALT DW756 6-Inch Bench Grinder
Sunex 5002A Bench Grinder with Light, 8-Inch
WEN 4276 2.1-Amp 6-Inch Bench Grinder with Flexible Work Light
Reasonable Price
SKIL 3380-01 6-Inch Bench Grinder
RPM’s
3600
3450
3450
3450
3450
Special Features
Built to last; Two-piece tool rests; 8 foot power cord; 3 year warranty
Cast iron motor casing and base; Highly adjustable tool rests; Innovative rear exhaust ports; 12 ½ inches between wheels
Cast iron base; Versatile tool rests; Innovative built in work light; 8 inch grinding wheels
Affordable price; Lightweight 16 pound model; Many safety features; Built in work light
Great price point; Adjustable tool rests; Built in LED work lights over the wheels; 6 inch grinding wheels
Rating
4.5
4.3
4.3
4.2
4.1
Picture
Baldor 662R 6-Inch 1/3-Horsepower Industrial Duty Big Red...
RPM’s
3600
Special Features
Built to last; Two-piece tool rests; 8 foot power cord; 3 year warranty
Rating
4.5
Best Pick
Picture
DEWALT DW756 6-Inch Bench Grinder
RPM’s
3450
Special Features
Cast iron motor casing and base; Highly adjustable tool rests; Innovative rear exhaust ports; 12 ½ inches between wheels
Rating
4.3
Picture
Sunex 5002A Bench Grinder with Light, 8-Inch
RPM’s
3450
Special Features
Cast iron base; Versatile tool rests; Innovative built in work light; 8 inch grinding wheels
Rating
4.3
Picture
WEN 4276 2.1-Amp 6-Inch Bench Grinder with Flexible Work Light
RPM’s
3450
Special Features
Affordable price; Lightweight 16 pound model; Many safety features; Built in work light
Rating
4.2
Reasonable Price
Picture
SKIL 3380-01 6-Inch Bench Grinder
RPM’s
3450
Special Features
Great price point; Adjustable tool rests; Built in LED work lights over the wheels; 6 inch grinding wheels
Rating
4.1

Last update on 2018-08-18 at 05:54 PST - Details

Bench Grinder Buying Guide

Here are the important characteristics of bench grinders to consider when shopping for a new one.

Price/Frequency of Use

Grinders are like most power tools because they come in all different qualities and price ranges. That is why use must consider how well a particular model bench grinder fits into your budget. It is never a bad idea to set yourself a budget range when shopping for a tool like a bench grinder.

Setting a price range to shop in will not only help you stay on budget but it will also narrow down your bench grinder choices so you don’t waste time looking at models you will never buy.

One big thing to consider when setting your budget range is the frequency you will use your bench grinder model. If you will be doing many different tasks with it on a regular basis then it is easy to justify spending a little more on one of these handy power tools. If you won’t be using it a lot there are plenty of budget models available that will do the job nicely.

Power/Rpm’s

You really need to also consider how powerful you want your bench grinder to be. Some grinding tasks require the grinding wheels to spin at very high RPM’s. So this is something to seriously consider if you will be shaping metals or doing some serious grinding down of metals on a regular basis. The higher the RPM’s a bench grinder has the better it will be at doing the heavier duty grinding tasks that you require.

Safety Features

If used improperly a bench grinder has the potential to cause serious injuries. Most manufacturers go to great lengths to add safety devices to their grinders that will greatly reduce the risk of injury when using them.

Here is some of the built in safety devices that should be standard equipment on any model bench grinder that you are considering buying:

Spark deflector

There is no way you can grind any type of metal in a way that it won’t create sparks. Since sparks are basically super-heated small chunks of metal they are not something that you want flying all over the place. That is why a good properly installed spark deflector is an essential piece of safety equipment.

These are usually small pieces of flat metal that are installed closed to the top portion of the exposed grinding wheel. As you grind the centripetal force created by the grinding wheel tends to pull the sparks all the way around it as it moves. The spark deflector angles the sparks that hit it in a downward fashion so they do not go back toward the tools user.

Eye shield

Out of safety concerns over the year’s bench grinder manufacturers have come up with ways to make using bench grinders much safer. One of the most innovative pieces of safety equipment that is almost standard equipment now on most model grinders is a plastic eye shield. These are located at the top portion of a bench grinder and placed in a way that metal fragments from grinding will have a hard to shooting upward toward a user’s face.

**** Important to note: Eye shields should not make you confident enough to use any bench grinder without wearing proper eye protection. When using any type of power tool protective eyewear must be worn no matter what safety measures a company builds into its power tools****

Wheel Guard

Wheel guards are pieces of heavy plastic or metal that covers the exposed bottom of a grinding wheel. These are put in place so you don’t accidentally catch your clothing and have you pulled toward the speeding grinding wheel and to keep your body parts from accidentally coming into contact with the rotating abrasive grinding wheel as you are using it.

Here is a photo that clearly shows all these different safety features in place:

Grinding wheel options

Most bench grinders come with both a coarse and fine grinding wheel. There are other types of grinding wheels such as ones that are made of steel brishes for cleaning and polishing. A model bench grinder that makes it easy to change out grinding wheels can be very convenient to own.

Wheel Size

You also have different size grinding wheels that bench grinder products come with. Keep in mind that you can’t interchange wheel sizes on a bench grinder model so be wary of that when making your selection. Bench grinders generally come with 6, 8 or 10 inch grinding wheels. Smaller grinding wheels are better for precision grinding tasks and polishing. Large grinding wheels are best for heavy duty grinding tasks.

Adjustable Tool Rest

Your hands tend to get pretty tired if you have a lot of grinding to do. That is where an adjustable tool rest comes in very handy. They will really help to cut down on arm and hand fatigue as you are working.

Here is a close up shot of an adjustable tool rest:

Construction

You want your grinder to last you for a long time so there are certain construction characteristics of bench grinders that will help you achieve that. Look for things when shopping for one such as a cast iron base, metal alloy motor casings

Warranty

Get as long and as inclusive a warranty as you can get with your bench grinder purchase. This is especially true if you spend the money on a more expensive model. A good warranty is a nice peace of mind to have with any power tool purchase.

How to Use a Bench Grinder

We mentioned that bench grinders are a very versatile power tool. Al that versatility will not do you much good though if you are not familiar with the many different ways you can use your bench grinder.

Here is an informational YouTube video that goes into detail on how to get the most out of your new bench grinder:

Reviews of the Top Model Bench Grinders

Here is a list of what we feel are some of the best bench grinder products in the marketplace:

If you are truly looking for a top of the line model bench grinder then you don’t have to look much further than this model. With it you can do many different grinding and polishing tasks and do them well. It is an elite model bench grinder that will not look out of place even in a professional tools shop.

This high quality bench grinder is loaded with features. It has many built in safety devices and handy dual tool rests on each side of the machine. It will generate 3600 RPM’s for you to work with too. That is easily enough power to grind, polish or shape any type of metal.

This is one tough grinder that is built to last also. It has a strong motor casing and a solid cast iron base. It is nicely backed up by the manufacturer with a 3 year warranty. One other nice quality about this model grinder is that it is built to fully comply with OSHA standards.

Pros

  • Built to lastTw
  • o-piece tool rests
  • 3600 RPM’s
  • 3 year warranty
  • 6 inch grinding wheels
  • 8 foot power cord

Cons

  • Stand is not included
  • No attached work light

DeWALT is a trusted name when it comes to power tools and products like this model bench grinder are the main reason why. It has many innovative features built into it and enough power to handle any bench grinding task. We really like the way this bench grinder is put together.

It features a very good motor that generates a consistent 3450 working RPM’s. This model grinder also has safety features such as eye shields, spark deflectors and wheel guards built right into it. The rear exhaust ports are a very innovative addition to this model grinder too.This model bench grinder should also last you a long time. It has a very solid cast iron base and the motor housing is built using cast iron too.

This model grinder from DeWALT comes with a three year parts warranty and one year service warranty.

Pros

  • Cast iron motor casing and base
  • Highly adjustable tool rests
  • Innovative rear exhaust ports
  • 3450 RPM’s
  • 6 inch grinding wheels
  • 12 ½ inch distance between wheels

Cons

  • Cannot use with a base that extends past the wheels

This is the only eight inch bench grinder on our top review list but it’s a very good product. Sunex was very creative when they designed this model grinder and it includes everything you need in this versatile power tool. It will enable you to grind, polish, clean and do a whole host of other metal working chores too.

You get a very generous 3450 RPM’s of working power with this model bench grinder. IT also includes many safety features and multi-positional tool rests. The flexible attached work light is a very innovative and helpful feature too. This model bench grinder comes with larger 8 inch grinding wheels.

It is a bench grinder that is built to last too. It features a sturdy cast iron base that includes pre-drilled mounting holes and rubber feet. The motor casing is also made of tough metal alloy construction to help it handle heat buildup when using this grinder.

Pros

  • Cast iron base
  • Versatile tool rests
  • Innovative built in work light
  • 8 inch grinding wheels
  • 3450 RPM’s

Cons

  • This model grinder is unusually heavy to move
  • Tool rests are a little too flexible

Wen Tool Company is fast becoming one of the leading manufacturers of affordable power tools. This bench grinder model will give you a lot of bang for your buck. It has many features that you would expect to find on a much more expensive model. It can easily handle just about any bench grinder task.

At 3450 RPM’s it is well suited to do all but heavy grinding tasks. Wen added on many safety features to this product and even included a built-in work light. Go easy with how much weight you place on the tool rests because they are not the sturdiest ones we have seen.

This model bench grinder is surprisingly light and easy to move as it weighs a little over 16 pounds. It is a great model for those that need a mobile bench grinder for their service work.

Pros

  • Affordable price
  • Lightweight 16 pound model
  • Many safety features
  • Built in work light
  • 6 inch grinding wheels
  • 3450 RPM’s

Cons

  • Grinding wheels slow some during heavy tasks
  • Tool rests are very lightweight
  • Has strong electric motor odor when first used

This is an affordable and goo working model bench grinder. SKIL put many innovative features into considering what an affordable model it is. You will have no problem do many different polishing, grinding and metal shaping tasks with it. It’s a very efficient bench grinder model.

It is the perfect power tool to have around your workshop to do metal cleaning, polishing and light grinding tasks with. The tool rests are fairly solid and you can make some adjustments to them also to meet your working needs. This model bench grinder has many built-in safety features and comes with both course and medium grinding wheels.

The LED work lights are a very innovative feature to have but many customers seem to feel they burn out too soon. This model bench grinder is priced super affordably for all that you get with it. Its cast iron base provides a solid base in which to do your grinding work on. No real deal breakers were noticed with this product though.

Pros

  • Great price point
  • Adjustable tool rests
  • Built in LED work lights over the wheels
  • 6 inch grinding wheels
  • 3450 RPM’s

Cons

  • Cannot angle the tool rests much
  • LED work lights need some improvement as far as durability goes

What Model Bench Grinder Would We Choose Out Of Those We Reviewed?

Which model do we like the best? We would have to go with the DeWALT DW756 6-Inch Bench Grinder. The reason why is because when you consider its cost and how well it works it means that anybody can have a quality bench grinder in their workshop.

This model grinder is built tough with its cast iron base and motor casing. It has enough power to do any grinding task you ask of it too. DeWALT has also added in some very nice safety features with this model.

What sets this model apart from the other grinders is some of the custom features it has. Things such as the rear exhaust port and precision made tool rests make it a step above the other models in quality.

If you are looking for an excellent and affordable bench grinder model you would do well to at least consider this product. It truly is among the best bench grinders you can buy.

This website was created and is supported by a person who has been in the business of working with power tools, dedicated to home improvement projects both professionally and for the do it yourself type of person.

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