If you’ve been sitting on the idea of welding something, either for fun or out of necessity, then I’ve got something to say about it. While this is a very great idea and welding is not only a necessary process in certain industries, but can also be a great hobby, fact is that you shouldn’t just dive right into it without first learning at least some of the basics about it. If you are ready to learn, then you’ve come to the right place, because this article will be a great source of information for all your welding needs and the questions you might have.
Before we go any further, I want to make it clear right from the start that we are going to be talking about orbital welding, a process further defined on this page. I’m going to explain what it is, as well as why you should use it. On top of that, I’ll also share some tips on where to get the equipment that you actually need, and I am sure that those will come quite in handy. So, let us start answering one question at a time.
What Is Orbital Welding?
Unsurprisingly, we are going to start with the very basics here. After all, there is absolutely no point in answering the more complex questions if you don’t even know what orbital welding is. Okay, I am sure that you have at least a slight idea about what it is, since you are interested in doing it, but let me clarify things here just in case some of you still aren’t quite familiar with the process. Basically, orbital welding is an area of welding that is specific because of the circular motion that the tool makes around the workpiece.
It is considered to be the go-to technique when high quality work is required, which is probably why it is so popular. It covers two main areas of application, i.e. tube to tube and tube to tubesheet welding. The second one is necessary during the production of certain heat exchangers and boilers, but I am pretty sure that you already knew this, since you wouldn’t be considering welding anything if you didn’t quite know why it is done in the first place. Of course, that’s not the only area of application of this technique.
Generally speaking, this method is mostly used for tubes, but that doesn’t mean that you cannot use it for pipes as well. It has proved to be perfect in certain manufacturing situation in which it is practically impossible, or at least extremely difficult, to rotate the workpieces. To put things simply, this technique provides you with a rather practical and an extremely dependable solution to your welding needs.
Here’s some more info about it: http://www.wermac.org/others/welding_orbit.html
Why Use It?
Now that you know precisely what this is, you are probably interested in the reasons why you should use this particular technique instead of the regular one. This is certainly not a difficult question to answer. Apart from the general fact that there are some things you might not be able to handle manually in the process and the idea that automating it will help you produce larger amounts of welds, there are a few more benefits that come with using the orbital method.
First and foremost, you will increase the safety in the workplace, which is undeniably extremely important. As you might already understand, by automating the process, you will eliminate the risk of welding hard to reach places manually, which will undoubtedly make the whole project much safer. Whether you are doing this alone or you have workers that do it for you, the simple fact is that ensuring safety is of utmost necessity, so keep that in mind when deciding for or against the orbital technique.
Apart from safety, you will also increase precision. Let us face it. Some things just can be done manually and still be perfect. Even when you master the art of welding and become great at this, the reality of it all is that you still won’t be 100% accurate and precise at all times. That’s where automation comes into play, as machines can ensure precision where you certainly cannot.
It is also worth mentioning that productivity will also be increased if you decide to go for orbital welding. Basically, the automated process will allow you to complete the project much more quickly than if you were to do it manually. On top of that, setting up the machines and preparing everything will also be quicker. This is certainly another significant benefit that you should take into account.
Where To Get The Equipment?
Now, as it is perfectly clear to you, and to everyone else for that matter, orbital welding cannot be done without proper equipment. This means that the absolutely first thing you’ll have to do is either buy or rent the equipment and set it up. If you take a quick look at the Tech South Orbital Welding inventory, you will realize that there are quite a lot of different tools you could need in this process, and the most significant thing to do is find the company that can provide you with all of those tools.
There are a few very important factors to take into consideration when trying to choose one of these companies. First, you should find an experienced equipment supplier that will have a large selection of tools to offer, and then you should check if they offer the solution that you want. In other words, you need to check if they are renting or selling and figure out which option you want.
Apart from that, you should also take some time to determine how reputable the company you are considering working with is. You will be able to do this by reading online reviews left by their previous clients. It should go without saying that working with companies that have a bad reputation is not a good idea, so keep that in mind.